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Machining and Fabrication

Since 1999 we have increased our facility size from 80,000 square feet to over 125,000 square feet. Our overall service capabilities have grown as well:

Complete Machine Shop

  • CNC equipment (Computerized Numerical Control) Lathes and Mills
  • Precision milling and machining with experienced personnel
  • Ability to machine multiple parts per your specification

Fabrication shop with structural steel work capability including:

  • ESAB CNC Burning Table (10” thick max) multiple sizes and unique shapes per drawing and specification
  • Complete Caster Segment Frames
  • Coke Oven Baskets and Doors
  • Hot Metal Cars
  • Pusher Rams
  • Platforms, Ladders and Duct Work

Gearbox and drive rebuild capability

Process Equipment

  • Complete Rebuilds
  • Preventive Maintenance and Reliability Improvements
  • Alignment of Rolls, Sheaves and Sprockets

Hydraulic Shop: Cylinder Rebuild and Testing

Refractory mixing, pouring and curing

Seventeen overhead cranes-up to 50 ton capacity

Transportation fleet to transport 50 ton loads

Machining capabilities ranging from large to small:

  • Carlton Radial Drill
  • Lagun Vertical Knee Mill
  • Bridgeport Vertical Knee Mill
  • Hwacheon Engine Lathe 17×60
  • American Engine Lathe 22×168
  • Milwaulkee Horizontal Knee Mill
  • Mazak QT250 CNC Turning Center
  • Mazak QT300 CNC Turning Center
  • G&L Boring Mill CNC 120×240 Floor Type
  • Cincinnati Gilbert Boring Mill
  • 120×144 Table Type
  • Cincinnati Lancer 1250 CNC
  • Machining Center
  • ESAB Burning Table 10’’ Thick
  • Jakobsens Surface Grinder 14×24
  • Kingston 26×120 Engine Lathe
  • Cincinnati O.D. Grinder 12×36
  • Poreba 40×160 Engine Lathe
  • D.C. Morrison Key Seater
  • Mattison Surface Grinder
  • Quincy Air Compressor
  • Edwards Ironworker

ESM Group Inc. plays an integral role in keeping industry in motion, specializing in quick turnarounds, outages and shutdowns, as well as normal lead time delivery for maintenance and construction projects. ESM Group Inc. would like an opportunity to discuss your needs.